Automatic Bagging

Let Dyco Automate your Bagging Operation

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Dyco AutoBaggers for plastic bottles are the industry standard for their fully automatic operation from bottle entry to discharge and stacking of the finished bundle, for their use of Dyco’s exclusive “FlatFilm” technology, their consistency in finished bag size and tension, for their application to a range of bottle sizes and control of unstable bottles, for their ability to pack more than one size of bottle at the same time in a single machine, for their flexibility in providing options for bundle sizes and configurations, and for the extent of custom features and design options that can be applied to meet almost any packing requirements. With Dyco, automatic means automatic. Dyco Autobagger for plastic bottles do not provide a degree of automation, they provide full automation. And that is the difference between other “auto” systems that require an operator to produce a bundle and Dyco’s AutoPackers that bundle without any operator assistance, including stacking the finished bundle.

Why Choose Dyco

Dyco Auto Baggers utilize flat film technology consuming up to 6% less film per bundle and produce a better quality "right sized" bundle
Dyco has over 250 Auto Baggers in operation with a proven track record of reliability, our first systems which are over 20 years old now are still in operation
Large Range of Machine Configurations and Options, providing the right fit for all autobagger applications

Model 3710 Autobagger for plastic bottles

Model 3712 Autobagger for plastic bottles

Model 3721 Autobagger for plastic bottles

Model 3722 Autobagger for plastic bottles

Model 3725 Autobagger for plastic bottles

Model 3732 Autobagger for plastic bottles

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Model 3710 Autobagger for plastic bottles

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The model 3710 Autobagger is typically used to automatically bag square and rectangular containers such as Dairy Gallons. The containers are conveyed or gravity fed into the machine, isolated into rows, and side pushed into an array. The array is then pushed into a wall of film that wraps around the array and sealed on the trailing side of the array. The wrapped array is then conveyed into a side sealing area where both sides of the film are tensioned and sealed, forming the bag around the containers with Dyco's unique flat film technology. Once the bundle is formed it is then conveyed to a pick-up location. The bundles are then stacked with a precision Servo Rotary Stacker to one of two stack positions. The operator then transports the completed stacks using a bundle cart or an optional pallet transport system.

Why Choose Dyco

Producing speeds of 3 bags per minute by dual infeeding containers, fastest Autobagger in the industry for square and rectangular containers.
Consistent container infeed, controlling line pressure with integrated bottle stop and pressure release.
Reliable bundle stacking with a Servo Driven Rotary Stacker

Autobagger Bagging Dairy Gallon Bottles

Model 3710 Autobagger Fed from Overhead Rodslide

Model 3710 Autobagger Bagging F-Style Containers

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Model 3712 Autobagger for plastic bottles

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The model 3712 Autobagger is typically used to automatically bag square and rectangular containers. The unique value of this machine is it's ability to bag different containers for different blowmolders simultaneously. The containers are conveyed or gravity fed into the machine, isolated into rows in an accumulation chamber so that two different types of containers can be formed into arrays at the same time. The array is the pushed into the bagfill postion, then pushed into a wall of film that wraps around the array and sealed on the trailing side of the array. The wrapped array is then conveyed into a side sealing area where both sides of the film are tensioned and sealed, forming the bag around the containers with Dyco's unique flat film technology. Once the bundle is formed it is then conveyed to a pick-up location. The bundles are then stacked with a precision Servo Rotary Stacker to a stack position. The operator then transports the completed stacks using a bundle cart or an optional pallet transport system.

Why Choose Dyco

Bag two molders with one machine utilizing our dual infeed accumulation chambers. This concept was developed by Dyco and has become standard practice within the industry.
Infeed pressure release mechanism ensures a consistent row forming when feeling containers from an overhead gravity slide.
Automatic bundle stacker sorts bundles of containers from each infeed into separate bundle stacks.
Large accessible doors providing easy access for operators and maintenance.

Model 3712 Autobagger with color touchscreen operator controls

Machine running gallon and half gallon containers fed from an overhead Rodslide

Integrated servo driven bundle stacker sorting stacks of bundles

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Model 3721 Autobagger for plastic bottles

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Containers infeed on a table-top conveyor. Containers are side-indexed into an accumulation chamber. Small round containers are nested into the array utilizing a modulating back stop and slice-off counting system for each row then indexed into the array. Once the containers are accumulated into an array, the array is pushed into a wall of sheet type film. As the array is pushed the film wraps around the array and is sealed and separated on the back side of the array forming the wall of film for the next array. For unstable containers Dyco utilizes a series of stabilizers to maintain the array. The array is then pushed into a wall of film that wraps around the array and sealed on the trailing side of the array. The array, now wrapped in the film on 2 sides, travels down a bundle conveyor to a side sealing position. Once in position the side sealing process begins, which tightens the film around the bundle and seals the sides with a flat type seal leaving a small tail on both sides, which forms the bag around the containers with Dyco's unique flat film technology. After the side sealing cycle is complete the bundle travels down the bundle conveyor to a pick up position. From this position a precision stepper motor driven stacker picks up the bundle, rotates or indexes linearly, and gently places the bundle on a stack. Once a full stack of bundles is accumulated in one of the stack locations a beacon indicator alerts an operator to take away a full bundle stack, the operator then resets that stack location. Machine is readily adjustable for 8 oz. (2" diameter x 5" high minimum) through 32 oz. (4" diameter x 12" high maximum) containers, for half pack and full pack.

Why Choose Dyco

With over 100 installed systems, Dyco small bottle Autobaggers are the best machines on the market…..because THEY JUST Work!!
Our engineers have refined the container infeed process and set-up and have it down to a science for multiple container set-ups. This is achieved with repeatable servo motor technology and repeatable mechanical set-up technology.
Stacking of bundles is automated with a servo driven rotary stacker, with optional slipsheet inserting.
Quick adjustable side seals, and entire machine for rapid and easy change over (Designed that Way)
Designed for maximum flexibility, 1/2 pack through full pack with a wide bottle range

Model 3721 Autobagger bagging 16 oz PET containers

Array forming of 8 oz. school milk containers

Typical table-top infeed conveyor

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Model 3722 Autobagger for plastic bottles

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The Model 3722 was designed for one thing, speed. It is hands down the fastest machine in the industry for bottle packing small round bottles. The equipment will accept upright empty plastic containers from two single lane table top conveyors, form the containers into a row, then place containers onto a mattop belt. This is done by a servo driven pick and place unit. The container will then be formed into an array. Once the containers are accumulated into an array, the array is pushed into a wall of sheet type film. As the array is pushed the film wraps around the array and is sealed and separated on the back side of the array forming the wall of film for the next array. The array, now wrapped in the film on 2 sides, travels down a bundle conveyor to a side sealing position. Once in position the side sealing process begins, which tightens the film around the bundle and seals the sides with a flat type seal leaving a small tail on both sides, which forms the bag around the containers with Dyco's unique flat film technology. After the side sealing cycle is complete and the bundle is sealed on all four sides a gate opens and the sealed bundle travels down the bundle conveyor to a pick up position. From this position a precision stepper motor driven stacker picks up the bundle, rotates or indexes linearly, and gently places the bundle on a stack. Once a full stack of bundles is accumulated in one of the stack locations a beacon indicator alerts an operator to take away a full bundle stack, the operator then resets that stack location.wrap and seal the array with plastic sheet film and stack the completed bundles. Machine is readily adjustable for 8 oz. (2" diameter x 5" high minimum) through 32 oz. (4" diameter x 12" high maximum) containers, for half pack and full pack.

Why Choose Dyco

Row forming infeed pick & place system for improved speed over 200 containers per minute.
Vacuum capable infeed and row forming area to ensure container and array stability.
Fully automatic bundle stacking with servo driven rotary stacker.

Model 3722 Autobagger dual infeeding 10 oz. drinkable yogurt containers

Height speed servo pick & place row former

Standard sheet film sealing area and bundle stacking

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Model 3725 Autobagger for plastic bottles

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The Model 3725 Autobagger is the solution for todays unstable or irregular shaped containers. Using patented technology the model 3725 Autobagger will accept upright empty plastic containers from a single lane table top conveyor. The machine will locate, engage and pick up a row of containers and place them into a pre-specified pattern in the load chamber tray assembly. The array will then be transferred into the sealing chamber and then wrapped and sealed with plastic sheet film. The array, now wrapped in the film on 2 sides, travels down a bundle conveyor to a side sealing position. Once in position the side sealing process begins, which tightens the film around the bundle and seals the sides with a flat type seal leaving a small tail on both sides, which forms the bag around the containers with Dyco's unique flat film technology. After the side sealing cycle is complete and the bundle is sealed on all four sides a gate opens and the sealed bundle travels down the bundle conveyor to a pick up position.Two sealed bundles of containers will then be picked up and stacked onto one of two stack positions. Pack pattern capability includes multiple rows of containers upright or multiple rows of containers alternating one row upright and one row inverted. Another patented innovation by Dyco.

Why Choose Dyco

Bagging eliminates expensive corrugated boxes, this patented technology has offered our customers tremendous savings.
Able to move more bottles per shipment (up to 30% more), saving on freight costs and a greener more efficient operation
Reduce transportation costs by more bottles per shipment and no return shipment of packaging materials.
Improve end user bottle quality by eliminating scratching of bottles that occurs when tumble packing.
Plastic bags are easy to recycle!

Model 3725 bagging shampoo containers

If you need to package your bottles neck up & neck down in a bag we've got the solution

Optional bag perforator available, for knife free opening of bags

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Model 3732 Autobagger for plastic bottles

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The Model 3732 Autobagger is typically used to automatically bag square rectangular and large round containers such as Dairy Gallons and Industrial Round Gallons. This machine has two side load chambers, so the machine can run product from two different blow molds at the same, which allows the customer great flexibility. The containers are conveyed into the machine, isolated into rows in an accumulation chamber so that two different types of containers can be formed into arrays at the same time. The array is the pushed into the bagfill postion, then pushed into a wall of film that wraps around the array and sealed on the trailing side of the array. The wrapped array is then conveyed into a side sealing area where both sides of the film are tensioned and sealed, forming the bag around the containers with Dyco's unique flat film technology. Once the bundle is formed it is then conveyed to a pick-up location. The bundles are then stacked with a precision Servo Rotary Stacker to a stack position. The operator then transports the completed stacks using a bundle cart or an optional pallet transport system.

Why Choose Dyco

You can now bag multiple sized containers from two molders with one machine.
Designed for quick change over between multiple containers for improved flexiblity.
Servo Driven rotary stacker with optional slipsheet inserting for palletizing automation.
Designed with operation and maintenacne in mind, with good access to critcal machine areas.
Standard live conveyor infeed provides consistent row forming for multiple container sizes.

Model 3732 Autobagger Container infeed area and sheet film loading area

Model 3732 Autobagger Dual infeed with nesting capability for rounds and squares at the same time

Integrated servo driven bundle stacker