Robotic Palletizing

Dyco is your palletizing automation partner!

Click image to watch video

Dyco’s Robotic Palletizing Systems have been integrated with proven, technically advanced KUKA robots, to provide you with increased flexibility to simultaneously palletize multiple lines with different product packages, while retaining the adaptability to program for future products and packages. Dyco’s Integrated Robotic Palletizing Systems provide the best incentive to eliminate the inherent inefficiency and repetitive lifting risks associated with manual palletizing operations.

Why Choose Dyco

Palletizing Robot is flexible for future use; pack patterns can be easily reconfigured
Ability to handle multiple production lines with different products simultaneously
Easy to use operator friendly touch screen controls

Palletizing System for alternating rows of one-gallon juice containers

Robotic Bulk Bottle Palletizing System

Robotic Box Palletizing System

Robotic Bag Palletizing

^Back to top^

Robotic Bulk Bottle Palletizing System

Click image to watch video

Dyco brings robotics to its proven Bulk Bottle Palletizing Systems for empty plastic containers. By applying robotic lifting and positioning of bottles, you gain production performance as well as greater flexibility when changing to or between different container sizes and configurations. Dyco’s Robotic Bulk Palletizing Systems are specifically designed for unstable plastic containers, and are fully automated from bottle infeed to pallet discharge, requiring only system monitoring and the replenishment of pallets, divider sheets and top-caps. The robotic palletizing arm is fitted with interchangeable, multipurpose clamp tooling that securely grasps and lifts bottles from the infeed conveyor and positions them onto the pallet. For added stability, rows can be placed in alternating directions Dyco’s unique, servo-driven Stabilizing Ring interfaces with bottle placement to provide row and tier support essential to stacking empty bottles. The Stabilizing Ring supports each row as it is positioned in the tier, and retains control until the next row is placed. It also provides a surrounding side wall for both the tier that is being formed and the finished tier underneath. When the tier is filled, the robot positions a corrugated slip-sheet, and the Stabilizing Ring rises to accept the next tier. Pallets are finished with a slip-sheet and top-cap, then released and transported to the finishing area for banding and stretch wrapping while an empty pallet automatically moves into loading position. The Robotic Bulk Palletizing System is managed by Dyco’s system PLC with its user friendly touch screen controls, and Dyco’s proprietary robot program which will accommodate changes to new containers without re-teaching or reprogramming the robot.

Why Choose Dyco

Continuous bottle stabilizing as the pallet is being formed
Quick change over, and cost effective adaptation to bottle changes
End of arm tooling designs incorporating over 35 years of bottle handling experience

Robotic Palletizing System for alternating rows of one-gallon juice containers

Precision slipsheet placement, while the array below is fully captured in the stabilizing tower

Palletizing one-gallon oil containers into a fully stabilized array

If you like this you may also like:

^Back to top^

Robotic Box Palletizing System

Click image to watch video

With a Dyco Full Product Robotic Palletizing System you can increase your production capacity and reduce the labor required for manual palletizing. Typical applications include end of line palletizing of finished goods in a filling plant or end of line palletizing empty bottles in reshipper boxes. Another patented innovation by Dyco

Why Choose Dyco

Reduce the potential of injuries associated with manual palletizing
Multifunction end of arm tooling to pick-up different products and slipsheets
Easy to use touch screen, your operators don't need to know robot code

Robotic palletizing of full cases of milk

Palletizing open top cases of empty bottles

Palletizing tray packs of single serve milk bottles

If you like this you may also like:

^Back to top^

Robotic Bag Palletizing

Click image to watch video

We have a Full Product Robotic Bag palletizing solution. Typical applications include end of line palletizing of bagged bulk solid products.

Why Choose Dyco

Gentle product pick-up with custom designed end of arm tooling
System includes the ability to store multiple stack recipes to handle all your production requirements

Palletizing system placing 50 lb bags of insulation

Rake style end of arm tooling for gentle product handling