Cable Conveying Systems

Conveying your product to the head of the line

Dyco Conveyor

Cable Conveying Systems

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Unfortunately, performance of Dyco’s equipment was limited by the design of the cable conveyor system that created a production system. Too often, the conveyor contractor successfully connected individual pieces to each other, but failed to create a cable conveyor system. The result was a plant with equipment capable of meeting or exceeding production goals, yet which operated below specifications. The cable conveyor was designed to connect point A with point B, it could not function as an integral system. Dyco recognized that rapidly improving performance of bottle handling equipment required a new approach to cable conveyor design. Dyco became one of the first to view the cable conveyor as a system, and to integrate the system’s designers with fabrication, installation, and start-up, and to focus on systems when training. Today, Dyco offers extensive cable conveyor experience, and the ability to design cable conveyor systems for many industries worldwide. And Dyco remains unique in offering single-source fabrication, installation and service of the systems it designs. If a cable conveyor system is a part of your production planning make Dyco your first call.  We think you’ll immediately notice the difference.

Why Choose Dyco

  • Fabrication and installation of cable conveyor systems by Dyco for full turnkey system responsibility
  • Cable conveyor designed specifically to your container and product
  • Fully integrated programmable logic controls with touch screen monitor
  • Full engineering services that follow your project through start-up
  • Experienced and specially trained installation and service personnel



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Cable Conveyor Drives & Idlers

cable conveyor Drives & Idlers

Dyco has a large variety of drive units available for any application. Stainless steel, aluminum, and steel are our options for construction materials. Other options are single wrap, double wrap, tall, short, with a variety of speeds for every option.

Why Choose Dyco

  • Dyco Gear boxes utilize a bladder with in the gearbox housing, this bladder reduces the risk of failures, and leaking
  • Dyco's Drive units have a custom engineered roller chain take-up eliminating the need to use half links, or to cut a link out the tension roller chain
  • All drives have robust inverter duty motors, ready to add a VFD and durable


Custom Double wrap drive unit

Custom double wrap drive unit

Single wrap drive

Single wrap drive

Idlers with take up

Idlers with take up


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Cable Conveyor Straight Track & Turns

cable conveyor Straight Track & Turns

Dyco offers a wide variety of cable conveyor system track: adjustable through a range of 3" to 6.5", with or without dust v-cover single rail, double rail, stand up or lay down, from an 8oz. milk or juice bottle to a 35lb vegetable oil bottle. We have the right track for your application.

Why Choose Dyco

  • Modular design for ease of installation and changes as needed
  • Aluminum construction, it won't rust and it's durable
  • Very low maintenance


Cornerturn

Cable conveyor system corner turn

Cable conveyor and a cornerturn

Cable conveyor and a corner turn

Cable conveyor

Cable conveyor system


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Rope Inclines

Rope Incline

Dyco Rope Inclines are designed to be a cost effective solution to elevating square or rectangular empty bottles overhead.  The incline uses the same methods and technology of our Cable Conveyors, but allows empty bottles to be raised overhead and out of the way.

Two sensors control the incline by preventing tip-overs that commonly occur at the bends of the incline.  One sensor stops the incline if the downstream equipment is backed up, while the other sensor accumulates bottles at the bottom to ensure there is enough back pressure to prevent tipping over at the bottom bend.  The variable speed motor helps tune the incline to match conveyor speeds.

Blowmolders and fillers benefit from a Rope Incline because they can increase floor space by elevating bottles to an overhead cable conveyor.

Why Choose Dyco

  • Capable of elevating bottles between 8' to 15' overhead
  • Specially designed chain rope decreases bottle tip-overs and is easier to maintain
  • Optional dust cover protects bottles from dust accumulation


Two Rope Inclines elevating dairy quarts to an overhead conveyer

Two Rope Inclines elevating dairy quarts to an overhead conveyer

Side gripper chain rope maintains bottle stability during incline

Side gripper chain rope maintains bottle stability during incline


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Combining & Dividing Cable Conveying System

Dyco's automatic combining and dividing cable conveying systems just work. Our systematic approach to system design, development of control scheme, design of mechanical guides and stops, and rigorous testing of gating assemblies ensures your cable conveying system will function at optimal efficiency.

Why Choose Dyco

  • Gate clear photo eyes to ensure switch area is clear, eliminating crushed bottles and jams
  • Each gate is designed specifically for every application
  • Stand alone, or Complete PLC control systems for multiple gates


Automatic Combiner

Automatic Combiner cable conveying system

Automatic Gating Cluster

Automatic Gating Cluster cable conveying system

Automatic Divider

Automatic Divider cable conveying system


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Cable Conveying Control Systems

Dyco offers a full range of cable conveyor control systems from simple standalone units to central control systems with cross function communication. With 4 full time PLC programmers on staff we have the knowledge and horsepower to provide a complete turnkey controls solution.

Why Choose Dyco

  • Integrated cable conveying control systems operate and monitor your entire conveyor system
  • Touchscreen monitoring and system controls
  • Fully integrated programmable logic controls
  • System schematic for training and operation


Control system with color touchscreen

Cable Conveying Control System with color touchscreen

Typical touchscreen layout

Typical touchscreen layout for integrated cable conveying system


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Cable Conveyor Enclosure

cable conveyor Enclosure

If you have an area you need to convey containers through a non sanitary area or outside, Dyco has a solution. Our enclosure is custom engineered and manufactured for your application.

Why Choose Dyco

  • Single wall and double wall insulated cable conveyor enclosures available
  • Aluminum, or smoked Lexan construction available
  • Single wide or up to triple wide varieties available for multiple lines
  • Robust quality construction with hinged access panels for ease of use and maintenance


Double wall insulated enclosure installed between two buildings

Double wall insulated enclosure installed between two buildings

Single wall enclosure with pre-installed cable conveyor

Single wall enclosure with pre-installed cable conveyor

Smoked lexan enclosure

Smoked Lexan enclosure


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Cable Conveyor System Cleaner

: inline cable conveyor system cleaner

Another Dyco innovation is an inline cable conveyor system cleaner and lubricator unit. It can be installed on a new system or added to an existing cable line.

Why Choose Dyco

  • Reduces cable friction and back pressure
  • Good for PET and HDPE applications


cable cleaning unit

Cable conveyor system cleaner unit

Inside of unit, showing trough and cable wiper.

Inside of cable conveyor system cleaner, showing trough and cable wiper.

Depiction of a typical installation.

Depiction of a typical installation.


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