Cable Conveying Systems

Conveying your product to the head of the line

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Unfortunately, performance of Dyco’s equipment was limited by the design of the cable conveyor system that created a production system. Too often, the conveyor contractor successfully connected individual pieces to each other, but failed to create a cable conveyor system. The result was a plant with equipment capable of meeting or exceeding production goals, yet which operated below specifications. The cable conveyor was designed to connect point A with point B, it could not function as an integral system. Dyco recognized that rapidly improving performance of bottle handling equipment required a new approach to cable conveyor design. Dyco became one of the first to view the cable conveyor as a system, and to integrate the system’s designers with fabrication, installation, and start-up, and to focus on systems when training. Today, Dyco offers extensive cable conveyor experience, and the ability to design cable conveyor systems for many industries worldwide. And Dyco remains unique in offering single-source fabrication, installation and service of the systems it designs. If a cable conveyor system is a part of your production planning make Dyco your first call.We think you’ll immediately notice the difference.

Why Choose Dyco

Fabrication and Installation of cable conveyor systems by Dyco for Full Turnkey System Responsibility.
Cable Conveyor Designed Specifically to Your Container and Product.
Fully Integrated Programmable Logic Controls with Touchscreen Monitor
Full Engineering Services that Follow Your Project Through Start-up.
Experienced and Specially Trained Installation and Service Personnel.

Airveyor

Cable Conveyor System Cleaner

Combining & Dividing Cable Conveying System

Cable Conveying Control Systems

Cable Conveyor Drives & Idlers

Cable Conveyor Enclosure

Cable Conveyor Indexers & Pushers

Cable Conveyor Systems Miscellaneous Components

Cable Conveyor Rod Slides

Cable Conveyor Straight Track & Turns

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Airveyor

Airveyor systems are a cost effective solution to vertically elevate containers to an overhead cable conveyor line system. They are typically used at the exit of a blowmolder and trimmer as a take-away system to get the containers onto an overhead cable conveyor.

Why Choose Dyco

100's of configuration can be designed, 90 degree "S" "C", 135 deg airveyor.
All Aireyor units have an air filtration system for clean operation
Units are fully guarded for safe operation
Access windows are included in every 8 ft section of straight airveyor
Elbows and turns are completely hand "tig" welded, no rough or sharp edges here

Airveyor for Wide Mouth Gallon Containers

Infeed twisters for Dairy 1/2 Gallon container orientation into an airveyor

Small round containers feeding into an airveyor to a cable conveyor.

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Cable Conveyor System Cleaner

Another Dyco innovation is an inline cable conveyor system cleaner and lubricator unit. It can be installed on a new system or added to an existing cable line.

Why Choose Dyco

Reduces cable friction and back pressure
Good for PET and HDPE applications

cable conveyor system Cleaner unit

Inside of unit, showing trough and cable wiper.

Inside of cable conveyor system Cleaner, showing trough and cable wiper.

Depiction of a typical installation.

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Combining & Dividing Cable Conveying System

Dyco's automatic combiners and divider's cable conveying system just work. Our systematic approach to system design, development of control scheme, design of mechanical guides and stops, and rigorous testing of gating assemblies ensures your cable conveying system will function at optimal efficiency.

Why Choose Dyco

Gate clear photo eyes to ensure switch area is clear, eliminating crushed bottles and jams
Each gate is designed specifically for every application
Stand alone, or Complete PLC control systems for multiple gates

Automatic Combiner cable conveying system

Automatic Gating Cluster cable conveying system

Automatic Divider cable conveying system

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Cable Conveying Control Systems

Dyco offers a full range of cable conveyor control systems from simple standalone units to central control systems with cross function communication. With 4 fulltime PLC programmers onstaff we have the knowledge and horsepower to provide a complete turnkey controls solution.

Why Choose Dyco

Integrated cable conveying control systems operate and monitor your entire conveyor system.
Touchscreen Monitoring and System Controls.
Fully Integrated Programmable Logic Controls.
System Schematic for Training and Operation

Cable conveying Control system with color touchscreen

Typical touchscreen layout

Typical touchscreen layout for integrated cable conveying system

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Cable Conveyor Drives & Idlers

Dyco has a large variety of drive units available for any application. Stainless Steel, Aluminum and Steel are our options for construction materials. Other options are single wrap, double wrap, tall, short, with a variety of speeds for every option.

Why Choose Dyco

Dyco Gear boxes utilize a bladder with in the gearbox housing, this bladder reduces the risk of failures, leaking.
Dyco's Drive unit have a custom engineered roller chain take-up eliminating the need to use half links, or cut link out the tension roller chain.
All drives have robust inverter duty motors, ready to add a VFD and durable.

Custom Double wrap drive unit

Single wrap drive

Idlers with take up

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Cable Conveyor Enclosure

If you have an area you need to convey containers through a non sanitary area or outside, Dyco has a solution. Our enclosure is custom engineered and manufactured for your application.

Why Choose Dyco

• Single wall and Double wall insulated cable conveyor enclosures available
Aluminum, or Smoked Lexan construction available
Single wide or up to triple wide varieties available for multiple lines
Robust quality construction with hinged access panels for ease of use and maintenance

Double wall insulated enclosure installed between two buildings

Single wall enclosure with pre-installed cable conveyor

Smoked lexan enclosure

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Cable Conveyor Indexers & Pushers

Cable conveyor Indexers & pushers are typically used to upright containers when changing elevation. They can be used for small single serve containers through large 5 gallon containers.

Why Choose Dyco

Custom built for specialty containers
Infeed metering belts can be installed
Dyco pushers have a return limit switch which signals the pusher face plate to return

Bottle indexer uprighting 16 oz. containers

Dairy Gallon Bottle Pusher mounted to an Annealing Unit

Bottle Pusher mounted at floor level

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Cable Conveyor Systems Miscellaneous Components

We offer a wide variety of accessories to go with our cable conveyor systems including: brake brakes, metering belts, inclines, star wheels, pushers, tip over units, bottle back up detection unit, blow offs, hangers, leg sets. In additional we also incorporate safety guarding into floor level systems.

Why Choose Dyco

Our wide range of components offers the right component to keep your system running at peak efficiency
Design, integration, and installation of our modular system components and specialty components provides a turnkey system.

Container metering belt

Automatic distribution gate for Dairy Gallons

Cable Conveyor Rope Incline

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Cable Conveyor Rod Slides

Cable Conveyor Rod slides cost effectively lower containers to a filler, packaging equipment, or secondary processing.

Why Choose Dyco

• All cable conveyor rod slides are custom designed for the container geometry and material
Constructed from 3/16" aluminum framework and 5/8" Stainless Steel Half Round
Most rod slides are custom built in the field by our highly trained field service technician

Dairy Gallon Rodslide in Auto Bagger

School milk bottles being tipped-over into a rodslide to an airveyor.

Wide Mouth Gallon containers, twisted for hand loading into a reshipper case.

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Cable Conveyor Straight Track & Turns

Dyco offers a wide variety of cable conveyor system track: adjustable thru a range of 3" to 6.5" with or without dust v-cover single rail, double rail, stand-up or laydown, from an 8oz milk juice bottle to a 35 lb vegetable oil bottle. We have the right track for your application.

Why Choose Dyco

Modular design for ease of installation and changes as needed.
Aluminum construction, it won't rust and it's durable.
Very low maintenance

cable conveyor system Cornerturn

Cable conveyor and a cornerturn

Cable conveyor system