Table Top Conveyor, Painted Steel & Aluminum

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Dyco Conveyor

Table Top Conveyor, Painted Steel & Aluminum

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Almost three decades ago, Dyco took the lead in designing, building and installing material handling equipment for plastic containers.  Working in a variety of industrial environments, Dyco specialized in advanced equipment that would pack, surge, anneal, debag and palletize plastic bottles. Unfortunately, performance of Dyco’s equipment was limited by the design of the conveyor that created a production system. Too often, the conveyor contractor successfully connected individual pieces to each other, but failed to create a system. The result was a plant with equipment capable of meeting or exceeding production goals, yet which operated below specifications. The conveyor was designed to connect point A with point B, it could not function as an integral system. Dyco recognized that the rapidly improving performance of bottle handling equipment required a new approach to conveyor design. Dyco became one of the first to view conveyor as a system. Dyco integrates the system’s designers with fabrication, installation, and start-up, and focuses on systems when training. Today, Dyco offers extensive conveyor experience, and the ability to design systems for many industries worldwide. And Dyco remains unique in offering single-source fabrication, installation and service of the systems it designs. If conveyor is a part of your production planning make Dyco your first call.  We think you’ll immediately notice the difference.

Why Choose Dyco

  • Fabrication and installation by Dyco for full turnkey system responsibility
  • Table top chain conveyor designed specifically to your container and product
  • Fully integrated programmable logic controls with touch screen monitor
  • Full engineering services that follow your project through start-up
  • Experienced and specially trained installation and service personnel



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Table Top Conveyor Drives & Idlers

Dyco table top drives are available in the following widths: 3.25", 4.5", 7.5", 10", 12".  Drives are manufactured with aluminum or painted steel construction. We also offer a wide range of guide rails to fit the application; fixed railing , adjustable, quick adjustable, single stainless steel rail, double extruded rail, UHMW coated, UHMW with stainless steel backing single or double.

Why Choose Dyco

  • Dyco gear boxes utilize a bladder with in the gearbox housing, this bladder reduces the risk of failures, leaking
  • Dyco's drive units have a custom engineered roller chain take-up eliminating the need to use half links, or to cut a link out the tension roller chain
  • All drives have robust inverter duty motors, ready to add a VFD


7 1/2

7 1/2" Table-top drive unit conveying a 5 gallon polycarbonate container

3 1/4

3 1/4" Table top drive unit

Overhead Table-top Conveyor Idler installed at the exit of a Side Grip Elevator

Overhead table-top conveyor idler installed at the exit of a side grip elevator


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Straight Track & Turns

Like our drive units, straights and turns come in a variety of shapes and sizes. Painted steel and aluminum solid side panels, side panels with universal holes, single or double guide rails, solid sheet guide rails, UHMW stainless steel back guide rails, with dust cover or without. Options are endless.

Why Choose Dyco

  • Modular design for ease of installation and changes as needed
  • Painted steel or aluminum construction available
  • Very low maintenance


Multi-Lane Table Top Conveying Full Paint Cans

Multi lane table top conveying full paint cans

Table-top empty bottle conveyor into a Dyco Automatic Bagger

Table top empty bottle conveyor into a Dyco automatic bagger

5 Gallon Polycarbonate Containers on an incline conveyor

5 gallon polycarbonate containers on an incline conveyor


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Aluminum Extruded Beam Straight Track

Dyco’s Aluminum Extruded Beam Modular Table Top Conveyor has all the great features of our conventional table top conveyor, and much more.  Our Aluminum Extruded Beam Modular conveyor is offered with a wide range of guide rails to fit the application, including; fixed railing, adjustable, quick adjustable, double extruded aluminum rails, single or double stainless steel backed anti-static plastic rails, and many other custom configurations are available.

Why Choose Dyco

  • Side-mount T-slot (fits 5/16 “standard carriage bolts) allows for infinite rail and leg positioning
  • Designed for easy, snap-on J-Channel wear strips; no tools required
  • Dyco’s design supports a 10’ span between leg stands; 5’ more than standard tabletop conveyor
  • Modular design; simple field modifications with hand tools
  • 3 ¼” and 4 ½” standard chain width configurations
  • Uses industry standard bevel and tab, low-cost chains


Side-mount T-slot allows for infinite rail positioning

Snap-on J-channel wear strips; no tools required

Available with quick adjust handles


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Combining & Dividing Table Top Conveyor

Dyco's automatic combiners and dividers just work. Our systematic approach to system design, development of control scheme, design of mechanical guides and stops, and rigorous testing of gating assemblies ensures your system will function at optimal efficiency.

Why Choose Dyco

  • Gate clear photo eyes to ensure switch area is clear, eliminating crushed bottles and jams
  • Each gate is designed specifically for every application
  • Stand alone, or complete system wide control
  • Operator monitoring central control touch pad
  • Each gate has its own junction box with terminal strip


combing unit utilizing sheet rails

Combing unit utilizing sheet rails.

pneumatic swing gate combing unit for large coffee containers

Pneumatic swing gate combing unit for large coffee containers

Auto combiner with no swing gate.

Auto combiner with no swing gate.


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Table Top Conveyor Control Systems

Dyco offers a full range of conveyor control systems from simple standalone units to central control systems with cross function communication. With 4 full time PLC programmers on staff we have the knowledge and horsepower to provide a complete turnkey controls solution.

Why Choose Dyco

  • Integrated control systems operate and monitor your entire conveyor system
  • Touchscreen Monitoring and system controls
  • Fully integrated programmable logic controls
  • System schematic for training and operation


Control system with color touchscreen

Control System with color touchscreen

Typical touchscreen layout

Typical touchscreen layout for integrated system


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Vacuum Conveyor

Dyco offers a wide range of vacuum conveying solutions to help solve or improve your current or future unstable bottle handling applications. Dyco offers integrated systems and individual components. Options include: painted steel frame, vacuum tabletop conveyor, aluminum frame vacuum tabletop conveyor, corner turns, incline and decline capability, with all types of rail options.

Why Choose Dyco

  • Gain efficiencies through Dyco's strength in Vacuum Table Top Conveyor to stabilize bottle conveying and eliminate bottle tip overs
  • Dyco leads the industry in Table Top Vacuum conveyor through it's robust framework and high powered vacuum which eliminates lost vacuum and allows increased stability and speed on the conveyor
  • Dyco offers experienced engineering, service, installation, & customer support before and after the sale with over 30 years of experience


Alum Frame Vacuum Blower

Aluminum Frame Vacuum Blower

Alum Vacuum Tabletop Corner

Aluminum Vacuum Tabletop Corner

Alum Frame Vacuum Tabletop

Aluminum Frame Vacuum Tabletop


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Pneumatically Adjustable Rails

Need a flexible conveyor line capable of running multiple container sizes? Dyco has a solution, pneumatically adjustable rails! This type of system will allow a single tabletop conveyor to run multiple containers by allowing four different rail width settings and the ease of changing between the four settings with a flip of a switch. The corners will require the use of drop-in sheet rails to accommodate adjustment.

Why Choose Dyco

  • Save time and change over complexity by easily adjusting the conveyor guide rails with a flip of a pneumatic switch.
  • Multiple settings allow great flexibility and saves cost by eliminating the needs for multiple conveyors. Position settings include: one side or both side or a combination of each to allow four adjustments, ( both in, both out, right in left out, left in right out).
  • Great for those tough to reach over head conveyors


Dual-sided adjustment for multiple container sizes

Dual-sided through drive/idler transfer adjustment for multiple container sizes

Dual-sided through drive/idler transfer adjustment for multiple container sizes

Customized for multiple container sizes through a merge point

Customized for multiple container sizes through a merge point


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Flex Curve Conveyor

Timelapse

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Contact Dyco for access to full length video.

Dyco’s unique Patent Pending Flex-Curve Conveyor allows the entire conveyor to be reconfigured into any shape required, each flex-turn allows for adjustment through plus or minus 90 degrees.  It can be used to feed multiple down line points with one conveyor line, or simply for easy access in tight-space applications or when a conveyor crosses a walkway. The Flex-Curve Conveyor uses industry standard 3 ¼” and 4 ½” width tabletop chain, accommodating bottle widths from 1” to 6”.  Automatically adjusting guide rails on each section allow for a full 180° change in bottle direction without the use of tools.

Why Choose Dyco

  • Gain access through a conveyor line that previously required stairs and platforms to cross
  • Re-route a single conveyor line to multiple down line operations without the need for cumbersome gates
  • Provide a fully customizable conveyor line that can be reshaped to match almost any future application
  • Multiple, stacked sections can sweep through any angle between -180° and +180°
  • Flex-Curve can be swept through full range of motion while conveying product


Flex-Curve section turned to 90° angle

Flex-Curve section turned to 90° angle

Self adjusting guiderails

Self adjusting guiderails


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