Innovative Plastic Container

Handling Systems

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Bulk Box Loading

Bulk Box Loading

For quick and efficient of loading multiple bottle and box combinations with a single system, Dyco offers a number of Bulk Box Loading solutions. Our quick change end of arm tooling provides adaptability to many bottle and box configurations and sizes.

Bulk Box Loading

Automatic Bulk Box Loading - Upright and Inverted Rows

Automatic Bulk Box Loading

For quick and efficient loading of multiple bottle and box combinations with a single system, Dyco offers its Automatic Bulk Box Loading solution. Available for upright rows or for alternating upright and inverted rows, Dyco’s system tightly nests bottles to reach the maximum bottle per box capacity. Meanwhile, our quick change end of arm tooling provides adaptability to many configurations and sizes.

  • Change products from the simple to use HMI, complete with recipe building
  • Built on a single base for a straightforward installation or relocation
  • Able to handle slipsheets for layer separation
High-Speed Bulk Box Loading

High-Speed Bulk Box Loading

Dyco’s High-Speed Bulk Box Loading system accepts empty upright plastic containers on an infeed table top conveyor. The containers convey into an automatic divider, which splits the bottles in multiple lanes onto an accumulation table. Finally, our unique end of arm head tooling picks up the full array of bottles and loads them into the box for shipment.

  • Change products from the simple to use HMI, complete with recipe building
  • Optional flap folder automatically closes boxes at end of box loading process for easy palletizing
  • Able to handle slipsheets for layer separation
PET Bulk Box Loading - Patent-Pending

PET Bulk Box Loading

Loading PET containers into bulk boxes normally creates damage to bottles or bag liners and needs to have a manual operation – until now. With our patent-pending technology, Dyco’s PET Bulk Box Loading system automatically loads bottles into bulk boxes and eliminates the issues associated with troublesome PET containers. Our tightly-packed patterns also maximizes bottle-per-box capacity. Call Dyco for the solution to your PET Bulk Box Loading operation.

Bulk Box Loading Options

For applications that require inverting bottles, be sure to ask about Dyco’s Bottle Inversion solution. This automated feature works well with any of our Bulk Box Loading systems.

Add Dyco’s Box Squaring feature for added stability during the box loading process. Our box squaring ring squares the box on the conveyor and holds the box in place so that bottles are loaded in a stable manner. 

Dyco’s Collaborative Solutions automate the labor intensive parts of your operation, allowing for better utilization of workers. Safety sensors stop or change modes of the machine, eliminating the need for safety fencing.

Dyco’s Slipsheet Inserting application accurately inserts slipsheets for layer separation, preventing product damage inside the box during shipment. The industrial robotic arm provides high accuracy for precise slipsheet pick and placement.