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Box Palletizing

Box Palletizing

Box Palletizing

Dyco's precise robotic head tooling ensures quick & accurate stacking for a variety of box types.

Dyco's precise robotic head tooling ensures quick & accurate stacking for a variety of box types.

Dyco's precise robotic head tooling ensures quick & accurate stacking for a variety of box types.

Box Palletizing Systems

Dyco Inc's patented Nested Box Palletizing robot

Nested Box Palletizing

Description:

A stack of boxes in a large array may be on a slipsheet. Invert the top box to cover all bottles and create a closed, stackable unit. Finally, the array gets horizontally banded.

Transport & Shipment:

Transport using a squeeze truck only. The array can be stacked high in a warehouse before shipment and to full trailer height for optimizing truck space. The box bears the top load of the stack.

End-User Process:

The customer manually unpacks the bottles, fills them, then re-uses the box for shipping the finished product to the end-customer.

  • Tightly stack boxes within box flaps to reach the maximum box per stack capacity while maintaining stability
  • Can invert top-most box to create a closed, stackable unit for shipment
  • To decrease labor costs and risks and increase line throughput as compared to manual box stacking

 

Dyco Inc's patented Closed Top Box Palletizing robotic system

Closed Top Box Palletizing

Description:

A stack of boxes placed on a pallet or directly onto a slipsheet. Another slipsheet goes on top of the unit. Finally, the array is banded and/or stretch-wrapped.

Transport & Storage:

Transport using a fork truck or a squeeze truck. The array can be stacked high in a warehouse before shipment and to full trailer height for optimizing truck space. The box bears the top load of the stack.

End-User Process:

The customer manually dumps bottles into a descrambler to filler. The box is either discarded or returned for re-use.

  • Tightly stack boxes within box flaps to reach the maximum box per stack capacity while maintaining stability
  • To decrease labor costs and risks and increase line throughput as compared to manual box stacking

 

Dyco Inc's patented Open Top Box Palletizing Robot

Open Top Box Palletizing

Description:

Boxes stacked to a half-truck height, either on a 40″ x 48″ pallet or directly on a slipsheet with another slipsheet covering the top layer. Typically, a slipsheet goes between each layer. Finally, the entire unit gets banded.

Transport & Storage:

Transport using a fork truck or a squeeze truck. The array can be stacked high in a warehouse before shipment. Stack two units high inside the truck for efficient utilization of space. The box bears the top load of the stack.

End-User Process:

The customer manually unpacks the bottles, fills them, then places them back in the box. Re-use the box for shipping the finished product to the end customer.

  • Tightly stack boxes within box flaps to reach the maximum box per stack capacity while maintaining stability
  • To decrease labor costs and risks and increase line throughput as compared to manual box stacking