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Box Palletizing

The industry leader in

The industry leader in

The industry leader in

Box Palletizing

Dyco utilizes precise robotic head tooling on all of its box palletizing systems to ensure quick and accurate stacking of a variety of box types. These include: bulk boxes, RSC boxes, HSC boxes, display cases, tab lock boxes, Spot-Paks, and 35-lb boxes.

Box Palletizing Solutions

Automatic Full-Array Box Palletizing

Automatic Full-Array Box Palletizing

Dyco’s Automatic Full-Array Box Palletizing system works with a wide variety of shapes and sizes of boxes or Spot-Paks to increase line throughput and decrease labor costs. The unique, multi-purpose, split-clamp head tool picks up and places full layers of boxes or Spot-Paks for a high-speed box palletizing solution.

  • Fast and efficient changeover between products within a single system
  • Provides a method of palletizing full arrays instead of picking single rows of boxes or Spot-Paks
  • Unique use of integrated wrapper during building process
  • Boxes or Spot-Paks stacked on the pallet based on pre-programmed pallet pattern
Full-Array Box Palletizing-Array Forming

Array Forming

A feature of Dyco’s Automatic Full-Array Box Palletizing system, the Array Forming allows you to configure your optimal array of boxes or Spot-Paks for palletizing using the HMI interface. Once the desired orientation is pre-programmed, boxes or Spot-Paks enter a section of conveyor – one at a time – and are slid or rotated into place to begin forming a stable array for easy shipment.

Automatic Row-Picking Box Palletizing

Automatic Row-Picking Box Palletizing

Dyco’s Automatic Row-Picking Box Palletizing system accepts upright full rectangular or square boxes or Spot-Paks on a single-lane conveyor. The patented, multi-purpose head tooling picks pallets, slipsheets, and full rows of boxes or Spot-Paks to palletize into a full stack. The completed stack of boxes or Spot-Paks exits the palletizing cell where a lift truck easily transports to its next destination.

  • Fast and efficient stacking of multiple product combinations within a single system
  • Decrease labor costs and increase throughput as compared to manual box palletizing
  • Change products from the simple-to-use HMI interface
Automatic Box Palletizing for Bulk Boxes

Automatic Box Palletizing for Bulk Boxes

Dyco offers an Automatic Box Palletizing solution specifically for Bulk Boxes. Our system tightly stacks boxes to full trailer height and maintains stability throughout the process. Boxes are stacked directly onto a pallet or slip sheet and then banded or stretch-wrapped for easy transport.

  • Fast and efficient stacking of multiple product combinations within a single system
  • Decrease labor costs and increase throughput as compared to manual box palletizing
  • Change products from the simple-to-use HMI interface

Automatic Box Palletizing Options

Utilize a Stretch Wrapper to provide additional stability for unstable loads. The integrated stretch wrapper applies stretch wrap following the palletizing of a couple of layers to stabilize the load as it builds.

Incorporate Dyco’s Flap Folder to close open flaps on boxes. This aids in the palletizing of closed boxes or for the proper placement of a top cap to enclose a full stack of boxes.

Automatic Box Palletizing for Nested Boxes

Automatic Box Palletizing for Nested Boxes

Stack boxes in a nested flap pattern with Dyco’s Automatic Box Palletizing solution for Nested Boxes. Our system tightly stacks boxes within box flaps to full trailer height while maintaining stability. The top box is often inverted to fully capture all the containers and then the unit is horizontally banded. 

  • Fast and efficient stacking of multiple product combinations within a single system
  • Decrease labor costs and increase throughput as compared to manual box palletizing
  • Change products from the simple-to-use HMI interface
Flap Conditioner

Flap Conditioner

To prepare boxes for palletizing in nested flap patterns, Dyco’s Flap Conditioner comes as an added feature of our Automatic Box Palletizing for Nested Boxes solution. The flap conditioner closes the minor flaps and conditions the major flaps to stack boxes in full-high, half-high, full-width, or half-width units.

Manual Box Palletizing

Manual Box Palletizing

Ideal for slower packaging lines, Dyco offers a Manual Box Palletizing solution as a cost-effective alternative to our automatic systems. Our ergonomically-friendly manual box palletizer reduces worker fatigue and eliminates injury caused from lifting and stacking boxes.

  • Increases productivity by enabling faster box or case stacking
  • Easily configures to different pack patterns
  • Easy to operate with simple controls for all tasks