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Box Palletizing

The industry leader in

The industry leader in

The industry leader in

Case or Box Palletizing

Dyco utilizes precise robotic head tooling on all of its case or box palletizing systems to ensure quick and accurate stacking of a variety of case or box types. These include: bulk, RSC, HSC, display, tab lock, Spot-Paks, and 35-lb cases or boxes.

Case or Box Palletizing Solutions

Automatic Full-Array Box Palletizing

Automatic Full-Array Case or Box Palletizing

Dyco’s Automatic Full-Array Case or Box Palletizing system works with a wide variety of shapes and sizes of cases, boxes or Spot-Paks to increase line throughput and decrease labor costs. The unique, multi-purpose, split-clamp head tool picks up and places full layers of products for a high-speed palletizing solution.

  • Fast and efficient changeover between products within a single system
  • Provides a method of palletizing full arrays instead of picking single rows of cases, boxes or Spot-Paks
  • Unique use of integrated wrapper during building process
  • Cases, boxes or Spot-Paks stacked on the pallet based on pre-programmed pallet pattern
Full-Array Box Palletizing-Array Forming

Array Forming for Case or Box Palletizing

A feature of Dyco’s Automatic Full-Array Case or Box Palletizing system allows you to configure your optimal array of cases, boxes or Spot-Paks for palletizing using the HMI interface. Once the desired orientation is pre-programmed, the products enter a section of conveyor – one at a time – and are slid or rotated into place to begin forming a stable array for easy shipment.

Automatic Row-Picking Case or Box Palletizing

Dyco’s Automatic Row-Picking Case or Box Palletizing system accepts upright full rectangular or square cases, boxes or Spot-Paks on a single-lane conveyor. The patented, multi-purpose head tooling picks pallets, slipsheets, and full rows of cases, boxes or Spot-Paks to palletize into a full stack. The completed stack of product exits the palletizing cell where a lift truck easily transports to its next destination.

  • Fast and efficient stacking of multiple product combinations within a single system
  • Decrease labor costs and increase throughput as compared to manual box palletizing
  • Change products from the simple-to-use HMI interface

 

    Automatic Collaborative Case or Box Palletizing

    Dyco offers an award winning Automatic Collaborative Case or Box Palletizing solution specifically for Single Cases or Boxes. Our system tightly stacks products in layers and maintains consistency and stability throughout the process.  Cases or Boxes are stacked directly onto a pallet from a roller conveyor  system which makes for easy streamlined collaboration. Our system offers a fenceless-reduced footprint design to allow flexibility for businesses of any size!

    • Reduced footprint to save you on warehouse space
    • Decrease labor costs and increase throughput as compared to manual box palletizing
    • Fenceless design for streamlined collaboration

     

      Automatic Box Palletizing for Bulk Boxes

      Automatic Box Palletizing for Bulk Boxes

      Dyco offers an Automatic Box Palletizing solution specifically for Bulk Boxes. Our system tightly stacks boxes to full trailer height and maintains stability throughout the process. Boxes are stacked directly onto a pallet or slip sheet and then banded or stretch-wrapped for easy transport.

      • Fast and efficient stacking of multiple product combinations within a single system
      • Decrease labor costs and increase throughput as compared to manual box palletizing
      • Change products from the simple-to-use HMI interface

      Automatic Case or Box Palletizing Options

      Utilize a Stretch Wrapper to provide additional stability for unstable loads. The integrated stretch wrapper applies stretch wrap following the palletizing of a couple of layers to stabilize the load as it builds.

      Incorporate Dyco’s Flap Folder to close open flaps on cases or boxes. This aids in the palletizing of closed cases or boxes for the proper placement of a top cap to enclose a full stack of products.

      Automatic Box Palletizing for Nested Boxes

      Automatic Nested Case or Box Palletizing

      Stack cases or boxes in a nested flap pattern with Dyco’s Automatic Nested Case or Box Palletizing. Our system tightly stacks cases or boxes flaps to full trailer height while maintaining stability. The top case or box is often inverted to fully capture all the containers and then the unit is horizontally banded.

      • Fast and efficient stacking of multiple product combinations within a single system
      • Decrease labor costs and increase throughput as compared to manual box palletizing
      • Change products from the simple-to-use HMI interface
      Flap Conditioner

      Flap Conditioner

      To prepare cases or boxes for palletizing in nested flap patterns, Dyco’s Flap Conditioner comes as an added feature of our Automatic Nested Case or Box Palletizing solution. The flap conditioner closes the minor flaps and conditions the major flaps to stack boxes in full-high, half-high, full-width, or half-width units.