Innovative Plastic Container

Handling Systems

Dyco-HomePage-Banner-1250x733-80
Tray Loading and Unloading

Tray Loading

Dyco offers a number of tray loading options that are highly adaptable for many different bottle-and-tray configurations. These systems will tightly nest bottles to reach the maximum bottles-per-tray capacity.

Tray Loading Systems

Fenceless Tray Loading

Automatic Tray Loading

Automate the labor intensive parts of your operation with Dyco’s Automatic Tray Loading system – compatible with both fold flat and tab lock trays. The quick change, end-of-arm tooling and easy-to-use HMI interface makes our solution highly adaptable for many different bottle and tray configurations. The tray loader tightly nests bottles to reach the maximum bottles-per-tray capacity.

  • Fenceless or collaborative options available
  • No robot training required to changeover products, recover from E-stops, or reset the system
  • Can be built on a single base for a straight-forward installation or relocation
Single Tray Semi-Automatic Tray Loading

Semi-Automatic Tray Loading

Dyco’s Semi-Automatic Tray Loading system, compatible with tab lock trays, automates the labor intensive parts of your operation. Bottles enter the packer from a table top conveyor infeed and the packer then forms the containers into rows and, finally, into an array. The array is then pushed directly onto a tray to make the tray ready for shipment.

  • Can be built on a single base for a straight-forward installation or relocation
  • Gating mechanism maintains container array integrity
  • Includes tray-lip hold down and lead-on mechanism
High-Speed Fully-Automatic Tray Loading

High-Speed Tray Loading

Dyco’s High-Speed Tray Loading is fully-automatic and provides efficient and fast loading of multiple bottle-and-tray combinations within a single system. Our quick change, end-of-arm tooling offers adaptability to many bottle and tray configurations and sizes.

  • Change products from the simple-to-use, recipe-driven HMI interface
  • Can be built on a single base for straight-forward installation or relocation
  • Tightly nests bottles to reach maximum bottles per tray capacity