Innovative Plastic Container

Handling Systems

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Tumble Pack Box Loading

Tumble Pack Box, Gaylord, and Tote Loading

Dyco offers a variety of tumble pack box loading solutions for both bulk boxes as well as gaylords or totes. These tumble pack box loading options reduce labor intensive hand packaging and repetitive motion injuries due to manual box loading.

Tumble Pack Box, Gaylord, and Tote Loading

Tumble Pack Box Loading with Multiple Gates

Tumble Pack Box Loading with Multiple Gates

Dyco’s tumble pack box loading with multiple gates readily sorts bottles into boxes based on an operator-controlled count. The multiple gating system allows for multiple box loading stations and enables operators to perform other tasks during the box loading process.

  • Alarm system notifies operator when a box is full – determined by count
  • Optional casters allow for system to move to different locations around shop floor
  • Easy-to-change settings using an HMI touchpad
Tumble Pack Box Loading with Indexing Boxes

Tumble Pack Box Loading with Indexing Boxes

Dyco’s tumble pack box loading with indexing boxes readily sorts bottles into boxes using one gate while moving the boxes, along a conveyor, into place for loading. The system comes available as a straight through or as a U-shape, allowing for loading and unloading boxes in a single location. Available as a stand-alone unit or can be integrated into other robotic systems.

  • Easy-to-change settings using an HMI touchpad
  • Alarm system notifies operator when a box is full – determined by weight
  • Optional casters allow for system to move to different locations around shop floor
  • Additional options include a box shaker for load leveling and an air evacuation unit
Tumble Pack Box Loading with Indexing Boxes

Additional Options:

Box Shaker for Load Leveling

The box shaker increases the amount of bottles that can be loaded into a box by reducing the amount of space between bottles. Helps to protect against denting and scuffing.

Box Shaker

Bag-In-Box Air Evacuation Unit

The air evacuation unit uses a vacuum blower to tighten a plastic liner to the sides of the box, creating additional protection against outside contaminants. Also available as a stand-alone unit.

Bag-In-Box Air Evacuation Unit

Tumble Pack Gaylord or Tote Loading with Multiple Gates

Tumble Pack Gaylord or Tote Loading with Multiple Gates

Dyco’s tumble pack box loading for gaylords or totes with multiple gates readily sorts bottles into gaylords or totes based on an operator-controlled count. The multiple gating system allows for multiple gaylord or tote loading stations and enables operators to perform other tasks during the box loading process.

  • Alarm system notifies operator when a box is full
  • Table top conveyor adjusts to line speed using a variable AC motor
  • Easy-to-change settings using an HMI touchpad
High-Speed Tumble Pack Gaylord or Tote Loading with Indexing Gaylords or Totes

High-Speed Tumble Pack Gaylord or Tote Loading with Indexing Gaylords or Totes

Dyco’s tumble pack box loading for gaylords or totes with indexing is a high-speed solution that readily sorts bottles into gaylords or totes, using only one gate. The conveyor moves the gaylords or totes into place for loading. This allows operators to perform other tasks during the box loading process.

  • Alarm system notifies operator when a box is full
  • Easy-to-change settings using an HMI touchpad
  • Distribute bottles evenly to avoid “snowpiling”
  • Automate the entire process, including palletizing loaded boxes, gaylords, or totes
Tumble Pack Soft-Set Gaylord or Tote Loading

Tumble Pack Soft-Set Gaylord or Tote Loading

Dyco’s tumble pack soft-set box loading option for gaylords or totes gently places bottles, caps, or spouts directly into the box by the use of a lowered bucket. This helps to minimize product damage. Two buckets and one gate are used during the process – as one bucket fills, the other dumps, enabling no stoppage of bottle flow along the line.

  • Minimizes product damage by gently dumping bottles, caps, or spouts into a gaylord or tote
  • Automatically monitors box capacity to prevent overfilling
  • Stack light and alarm will signal operator when loading is complete
Tumble Pack Preform Gaylord or Tote Loading

Tumble Pack Preform Gaylord or Tote Loading

Dyco’s tumble pack preform box loading option for gaylords or totes provides easy transport, storage, and preform loading. The system is capable of loading multiple products at the same time.

  • System shown has six gaylord or tote loading stations to allow for mutiple gaylords or totes to be filled at the same time