Innovative Plastic Container

Handling Systems

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Tumble Pack Box Loading

Tumble Pack Box Loading

Dyco offers a variety of tumble pack box loading solutions for both bulk boxes as well as gaylords or totes. These tumble pack box loading options reduce labor intensive hand packaging and repetitive motion injuries due to manual box loading.

Tumble Pack Box Loading Options

Tumble Pack Bulk Box Loading - Multiple Gates

Tumble Pack Box Loading with Multiple Gates

Dyco’s tumble pack box loading with multiple gates readily sorts bottles into boxes based on an operator-controlled count. The multiple gating system allows for multiple box loading stations and enables operators to perform other tasks during the box loading process.

  • Alarm system notifies operator when a box is full
  • Table top conveyor adjusts to line speed using a variable AC motor
  • Easy-to-change settings using an HMI touchpad
Tumble Pack Bulk Box Loading - Multiple Boxes

Tumble Pack Box Loading with Indexing Boxes

Dyco’s tumble pack box loading with indexing boxes readily sorts bottles into boxes based on an operator-controlled count. The system uses one gate while moving the boxes, along a conveyor, into place for loading. This allows operators to perform other tasks during the box loading process.

  • Alarm system notifies operator when a box is full
  • Table top conveyor adjusts to line speed using a variable AC motor
  • Easy-to-change settings using an HMI touchpad
Tumble Pack Bulk Box Loading - Indexing Boxes
 

 

Bottle Shaking

Box Shaker for Load Leveling

Dyco’s box shaking option increases the amount of bottles that can be loaded into a box by reducing the amount of space between bottles. This solution helps to better protect against denting and scuffing.

  • Maximizes bottle per box capacity by reducing amount of space between bottles
  • Can be used with bulk boxes or gaylords
Bag Sucking

Bag-In-Box Air Evacuation Unit

Dyco’s Bag-In-Box Air Evacuation Unit utilizes a vacuum blower to tighten the plastic liner to the sides of the box. The plastic liner helps to provide good resistance against outside contamination.

Tumble Pack Gaylord Loading - Multiple Gates

Tumble Pack Gaylord or Tote Loading with Multiple Gates

Dyco’s tumble pack box loading for gaylords or totes with multiple gates readily sorts bottles into gaylords or totes based on an operator-controlled count. The multiple gating system allows for multiple gaylord or tote loading stations and enables operators to perform other tasks during the box loading process.

  • Alarm system notifies operator when a box is full
  • Table top conveyor adjusts to line speed using a variable AC motor
  • Easy-to-change settings using an HMI touchpad
Tumble Pack Gaylord Loading - Indexing Boxes

Tumble Pack Gaylord or Tote Loading with Indexing Boxes

Dyco’s tumble pack box loading for gaylords or totes with indexing boxes readily sorts bottles into boxes based on an operator-controlled count. The system uses one gate while moving the boxes, along a conveyor, into place for loading. This allows operators to perform other tasks during the box loading process.

  • Alarm system notifies operator when a box is full
  • Table top conveyor adjusts to line speed using a variable AC motor
  • Easy-to-change settings using an HMI touchpad
Soft-Set Tumble Pack Gaylord Loading

Soft-Set Tumble Pack Gaylord or Tote Loading

Dyco’s soft-set tumble pack box loading option for gaylords or totes gently places bottles directly into the box by the use of a lowered bucket. Two buckets and one gate are used during the process – as one bucket fills, the other dumps, enabling no stoppage of bottle flow along the line.

  • Minimizes product damage by gently dumping bottles into a gaylord or tote
  • Automatically monitors box capacity to prevent overfilling
  • Stack light and alarm will signal operator when loading is complete
Preform Tumble Pack Gaylord Loading

Preform Tumble Pack Gaylord or Tote Loading

Dyco’s preform tumble pack box loading option for gaylords or totes provides easy transport, storage, and preform loading into a blowmolder or descrambler.

  • Automatically monitors box capacity to prevent overfilling
  • Stack light and alarm will signal operator when loading is complete
  • Multiple programs can be saved on the easy-to-use HMI interface to allow for simple change-overs